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Category Archives: Case Study

Materials Handling issue solved for aircraft equipment manufacturer

Quickstep Technologies
Milperra, Sydney

Quickstep Technologies in Milperra Sydney manufacture quality aircraft equipment including body parts. They use large autoclaves to set the carbon fibre pieces once they have been moulded. These pieces are placed on large trolleys and pushed into the autoclaves. The materials handling team used an inefficient and unsafe bridging platform to bridge the gap between the floor level and the autoclave. Due to the site restrictions in clearances, Safetech had to innovate two types of bridging platforms that not only could take the heavy loads requires (9000 kgs) but be able to manoeuvre out of the way to allow the autoclave doors to close

Folded away with a minimal footprint.

This first system Safetech provided was a traversing platform that had folding wings and hand rails. Using our simple controls, the operator easily traverses the platform into position then unfold the wings creating a safe and stable platform enabling the large trolley and its load to be manually pushed into the autoclave. The operator then returns to our control panel and reverses the operation to enable the large autoclave door to close. The client has been so impressed with how well we were able to deliver this system they engaged us to provide a solution for their second autoclave.

The second system had more difficult requirements with a smaller space available. The Safetech engineering team developed a platform that would sit vertically to the side of the autoclave and when needed, be hydraulically lowered into position. There were some safety concerns regarding lowering the platform but these were overcome by installing grid mesh for higher visibility and light ray curtains to prevent lowering if an obstruction was present. Once again the client has been extremely happy with the outcome.

Both systems were also able to interlock into the autoclave safety systems which prevent the operators from entering the autoclave unless the oxygen levels are satisfactory.

Features:

  • Hydraulic lifting mechanism
  • Load capacity of over 9000kgs
  • Self-supporting – (no additional supports bracing elements required)
  • Existing infrastructure integration
  • Aligned roller tracks
  • Grid mesh surface for increased permeability
  • Light ray curtains to prevent lowering if an object is in the way
  • Interlock system that integrates with existing safety mechanisms

Safetech’s Business of the year award revisted – Article

An achievement Safetech can be proud of in our long history of innovation and growth

Back in 2006 Safetech was awarded the Telstra Business of the Year. Since this proud achievement we have continued to innovate and improve in all aspects of the business. One of the largest Gippsland based private employers, our Materials Handling products continue to play a vital role in enhancing the efficient and safe operations of Australian Companies.

 

Cold Chain compliant loading zone improves refrigerated logistics

Safetech delivered Nolan Meats a Cold Chain compliant loading dock system which allows refrigerated vehicles to reverse into the loading zone with closed cargo doors. Unlike conventional loading docks with inflatable seals which require the driver to open truck doors before reversing into the loading zone, Safetech’s igloo system allows trucks to move into position with doors still closed. An inflatable shelter is activated, a seal is created against the trucks’ body and a temperature controlled zone is created. Finally, the doors to the refrigerated truck and facility can be opened and the dock leveller can be set in place. 

Refrigerated temperatures are maintained, efficiency increases assured.

Creating a system which allows transport vehicles to dock before opening cargo doors delivers integrity to the storage and loading component of Nolan’s temperature controlled supply chain. Ensuring chilled air does not escape unnecessarily means low temperature ranges are maintained and running costs reduced. When loading is complete the dock leveller is stowed, the vehicle doors can be closed and the shelter can be deflated. This process maintains both the temperature inside the building and vehicle, and prevents external elements from entering the controlled environment.

Traffic management and driver safety improves in the loading zone

In the busy loading zone drivers no longer need to leave the wheel. Allowing trucks to reverse into position before opening cargo doors reduces the risk of contact or collision between other vehicles and personnel.  Trucks can move efficiently into and away from the loading zone and as a result loading turn around times are improved. For Nolan’s, this represents improved outcomes in a number of areas. Refrigerated temperatures are maintained, drivers and other personnel are safer and loading is more efficient. The cold chain is unbroken and a cold chain compliant system logistics system is assured.

Trucks reverse into loading zone and open cargo doors once docked
Truck approaches igloo dock system with cargo doors closed. Refrigerated temperatures are maintained
Safetech inflatable seals prevent temperature losses and creates a barrier to the elements
Inflatable seals prevent temperature losses and create a barrier to the elements

Workstation Lifting Solutions

Workstation lifting applications require a customised and well thought out solution.

Safetech has a broad product range to provide a solution tailored to the individual requirements. All applications require assessment for (among many others): space requirements (LxWxH), capacity, how the product is to be lifted (above or below).

This assessment with the assistance of Safetech trained sales force will assist you to decide which workstation lifting solution fits your application. Continue Reading…

Porsche Car Hoist

Case Study

Industry:  Automotive
Product:  Scissor Lift

Problem

When a Sydney Porsche car collector needed a hoist to safely lower his cars down into his basement he chose Australia’s leading  scissor lift – Safetech.

Continue Reading…

Palift Saves Back in Timber Mill

Case Study

Industry:  Timber
Product:  Palift

Problem

Workers at this Gippsland Timber Mill were developing sore backs and finding it difficult to maintain work rates as they loaded timber lengths into the saw.

Continue Reading…

Palift Eases Back Strain for Latrobe Valley Express

Case Study

Industry:  Newspaper
Product:  Palift

Problem

At their printing works in Morwell, a large number of women are employed to insert Flyers, catalogues etc into the papers most days of the week. Tens of thousands of these flyers are inserted every week.

Continue Reading…

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